The current conditions of large water mains are evaluated by deteriorations and the
causes of deterioration are investigated through visual assessments in the field,
mechanical tests and analysis of chemical compositions in laboratory for each pipe
material, unlined cast iron pipes (CIPs), ductile iron pipes (DCIPs) and steel pipes
(SPs) Tubercles and scales from internal and external corrosion of unlined cast iron
pipes were identified as the causes of functional performance limitations in large
water mains. It is investigated that main causes of internal and external corrosion of
water pipes are from lots of depositions of organic and inorganic substances on pipe
surface, concentrated pitting, and uniform corrosion by local or global exfoliation or
detachment of lining and coatings of DCIPs and SPs. Internal and external corrosion
depths of CIPs were higher than those of DCIPs and SPs. Consequently, total corrosion
rate summed internal and external corrosion rates of CIPs also were shown to be higher
than those of DCIPs and SPs. The failure time from hole generation of CIPs by total
corrosion rate was predicted to be taken sixteen years, and DCIPs and SPs were twenty-
six years and one hundred and fifty three years. And longitudinal deflection of
investigated water mains were not happened and mechanical strengths such as tensile
strength, elongation, and hardness also were mostly suited to Korea Standards.
It was thought that the weakness of tensile strength of one sample(S-11) was, however,
due to higher carbon contents(percent) in CIPs. Pipe deterioration score of S-46 was
55.2 and was preferentially assessed to be rehabilitated.